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High End Twin Tip Kiteboard Construction

Posted on February 13, 2025

What Makes a High-End Kiteboard?

“High-end” is a term that gets thrown around a lot, but what does it really mean for a kiteboard? For me, a top-tier board is lightweight, durable, flexes well, and has a quality finish. Let’s break that down.

Lightweight: Why It Matters

A lighter board means less rider fatigue and easier tricks—it’s that simple. But every gram counts, and the board’s weight is a sum of its parts: core, rails, inserts, top and bottom sheets, and composite skins.

Most commercial boards use paulownia wood (about 18 lbs per cubic foot), but I’ve been experimenting with end-grain balsa (around 10 lbs per cubic foot) for its lightweight properties and high compression strength.

Then there’s the surface finish. Mass-produced boards often use graphic sheets to speed up production, but those add a surprising amount of weight. I skip the extra layers by using high-quality, pre-laminated composite skins, keeping things light without sacrificing looks.

Durability: Built to Take a Beating

Kiteboards go through a lot—waves, hard landings, surprise encounters with reefs (and other underwater mysteries), plus the abuse they take outside the water.

A board’s core, skins, and rail materials all factor into its toughness. Foam cores dent more easily than wood, and skin thickness matters too. For example, a 12 oz carbon skin is only about .015” thick—not much protection on its own but by matching the skin with a good core and rail material you still get a durable board without paying a big weight penalty.

Flex: The Secret Sauce

Too stiff, and a board won’t turn well, chattering instead of slicing through the water. Carbon boards can be tricky because it’s easy to go overboard on stiffness. One trick? Laying the carbon at an angle to the centerline instead of parallel. This keeps torsional stiffness while allowing the right amount of flex along the length.

Surface Quality: Looking Good Without the Extra Weight

Production boards often have top and bottom sheets for graphics, which look nice but add weight. Instead, I’ve been using pre-laminated composite skins, resulting in a class-A surface finish without the weight penalty. It’s slightly less durable but holds up surprisingly well.

That’s the basics! More to come soon on the boards I’ve been building—they’re incredibly light, insanely durable (200+ sessions and counting!), and, most importantly, a blast to ride!

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